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Onshore

KINKA LIFT

An elevating platform that installs and services turbine components at any hub height, faster and at lower cost than cranes, with the reach to go taller when a project needs it.

48% lower install cost than crane-based installs, with the same platform across new build, MCR, re-powering, and decommissioning. Site-specific designs delivered for Siemens Gamesa, Vestas, and GE Vernova platforms.

Render of KINKA LIFT on an onshore turbine: structural chords beside the tower and a small crawler crane at the base loading the platform.
Project, modeled

2.7 MW × 70 units.

Conventional crane install vs KINKA LIFT™.
Modeled from real project values. USD primary; EUR in parentheses.

Conventional install

Mobile cranes, full project

$36M (€33M)

KINKA LIFT

Same project, scaled platform

$18.6M (€17M)

Saved

$17.4M 48%

§ 01

How it scales

Conventional cranes scale exponentially with height. Lifting 100 tons to 10 meters uses a 100- or 200-ton crane. Lifting the same load to 100 meters needs a crane 5 to 10 times larger. KINKA LIFT scales linearly: the same system reaches 100, 200, or 300 meters by adding chord sections, with no step up to a larger capacity class.

A small crane lifts to roughly 10 meters to load components onto the elevating platform. Above that, KINKA LIFT carries the lift.

Control stays sensor-informed and operator-directed throughout. Real-time sensors track connection, load, and motion, and automatic safety locks are designed into the lift mechanism. The operator stays in command.

§ 02

What it does

  • New build installations
  • Major component replacement (MCR), including blades, gearboxes, generators
  • Tower section replacement
  • Re-powering
  • Decommissioning

The principle

The tower is largely bypassed as a load path.

Vertical lift loads travel from the platform through KINKA LIFT's structural chords into the existing concrete and steel foundation. The tower only sees a small stabilizing load at the flange, its strongest point, used to maintain verticality and prevent buckling on the slender chord members.

This is why existing towers, new towers, and retrofit candidates across most OEM platforms are compatible, with no cutting or welding on the tower.


Site-specific designs

Reference designs delivered for these platforms.

01 · OEM

2.7 MW

Siemens Gamesa

02 · OEM

4.2 MW

Vestas

03 · OEM

6.1 MW

GE Vernova

How it connects

Temporary structural couplers. No cutting. No welding.

For major component replacement and retrofit lifts, KINKA LIFT uses temporary structural couplers. The couplers are non-intrusive: no cutting, no welding, no modification of the existing component. The same coupler technology is already deployed in offshore marine heavy-pulling operations, so the underlying engineering is field-proven before it ever touches a wind turbine. For new build and full intermediate flange installations, conventional bolted connections are used. Chord sections are transported in roughly 10-meter lengths and bolted into a full chord on site.

Labeled cross-section of an indicative KINKA LIFT MCR configuration, showing the chord legs, platform, knuckle boom mount, counterweights, and knuckle boom.
FIG. · KINKA LIFT MCR configuration (indicative). Chord legs carry vertical lift loads into the foundation.
Operational envelope

Stable load. Wider weather window.

Once a component is fastened to the elevating platform, it is carried on a guided path, not suspended from a hook, so it does not swing. The only crane lift is the short transfer to the platform at the base of the tower, and because that lift is short, pendulum and dynamic amplification are reduced.

Wind stops a tall crane lift long before it stops the rest of the site. With KINKA LIFT the only suspended lift is the short one at the base of the tower, so more of the calendar is workable.


Operational advantages

Built for the realities of onshore work.

01 Works with most OEM platforms. No cutting or welding on the tower.
02 No new foundations. Less road and pad work than a hub-height crane needs.
03 Wider operational weather windows. More working days.
04 Reuses readily available local cranes and labor.
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